Daily Equipment Inspection Checklist (Free Excel Template)

This daily equipment inspection checklist puts one machine and one month on a single sheet: 18 checks down the side and days 1 to 31 across the top. When something is wrong, the defect record below the grid shows what was found, who was told, and what was done.

Excel (.xlsx) · 4 sheets · Updated 2026-10-21

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Who is this daily equipment inspection checklist for?

  • Plant and shop supervisors whose machines are used every day
  • Maintenance techs who were just handed equipment care and need a form to start with
  • Teams doing paper checks that want one format across all machines

When to use it

Fill it in at the start or end of each shift, one sheet per machine per month. Many plants print it, keep it at the machine, and file it at the end of the month.

What's included

The template includes the following. Delete anything you do not need.

  • Header for equipment name, equipment ID, location, and month
  • Exterior and structure: damage and rust, safety guards, nameplate and warning labels
  • Operating condition: abnormal noise or vibration, smell or smoke, gauges, start and stop
  • Hydraulics, pneumatics, and lubrication: leaks, oil level, lubrication points
  • Electrical and safety devices: emergency stop, interlocks, wiring, ground wire, lockout/tagout disconnect
  • Surroundings: housekeeping, aisles and exits, tools returned
  • Initials row for the inspector and reviewer, a defect record, and a print sheet for US Letter

Preview the Excel file

This is the actual file. Use the tabs below to switch between the 4 sheets. How to mark each result is explained on the "Instructions" sheet.

daily-equipment-inspection-checklist.xlsx - switch sheets with the tabs below (the downloaded file is editable)
ABCDEF
1Daily Equipment Inspection Checklist
2EquipmentEquipment ID
3
4Inspection item12345
5■ Exterior and structure
6No damage, deformation, or rust on the exterior
7Safety guards and fences in place and secure
8Nameplate and warning labels legible
9■ Operating condition
10No abnormal noise or vibration
11No unusual smell or smoke
12Gauges read within the normal range
13Starts and stops smoothly
14■ Hydraulics, pneumatics, and lubrication
15Oil leaks or air leaks
16Oil level within the marked range
17Lubrication points greased or oiled
18■ Electrical and safety devices
19Emergency stop button works
20Interlocks work
21No damaged wiring or cables
22Ground (earth) wire connected
23Lockout/tagout disconnect accessible and labeled
24■ Surroundings
25Area around the equipment clean (chips, oil, debris)
26Aisles and emergency exits not blocked
27Tools and fixtures returned to their place
28Inspected by (initials)
29Reviewed by (initials)
30
31Defect record (fill in every time you mark a defect. Fill left to right in the order things happened. "Condition found" is written by the person who found it, "Corrective action" by the person who fixed it, "Verified by" by the person who checked it.)
32Date / itemCondition found
33
34
35
36
37Reviewed by (supervisor)
38
39
40Notice: This is a general-purpose inspection record. It is not an official government form and does not by itself show compliance with OSHA or any other regulation or standard.
41Which inspections you need, how often, and how long to keep records depend on your equipment, industry, and location. Check the regulations that apply to you, the manufacturer's instructions, and a qualified person.
42Worker Library accepts no liability for any loss arising from the use of this template. Regulations change; check the source page for the latest version.
43Worker Library https://worker-library.com/templates/daily-equipment-inspection-checklist/ Updated 2026-10-21

This preview shows the first 6 of 33 columns. The downloaded file contains everything.

Cells marked ▼ have a drop-down list. Lightly shaded rows are where you write.

File details

FormatExcel (.xlsx)
Works withMicrosoft Excel 2016 or later, Excel for Microsoft 365, Google Sheets, LibreOffice Calc
PaperPrint areas set for US Letter
SheetsInstructions / Entry Sheet / Sample (Filled In) / Print (Letter)
MacrosNone
File sizeAbout 24 KB
Updated2026-10-21

How to use the daily equipment inspection checklist

  1. Use one sheet per machine. Write the equipment name and ID at the top.
  2. Checks run down the side and days 1 to 31 run across. Pick ✓ for OK, X for a defect, or N/A from the drop-down.
  3. On any day with an X, write in the defect record what happened and what was done, including who you reported it to. This is the part that helps at shift handover.
  4. The inspector initials each day. The reviewer checks the sheet once a week or at the end of the month.

Adapting it to your site

  • Add or delete rows freely. Start by cutting the list down to the checks you really do. A checklist that is too long stops being used.
  • For several machines, copy the sheet once per machine.
  • You can record readings (pressure, temperature) instead of marks. Clear the data validation on those cells to type numbers.

Before you use it

Please read
  • This is a general template for in-house daily checks, not an official form from OSHA or any other agency.
  • Some equipment has its own inspection rules. For example, OSHA asks that forklifts be examined at least daily before use (29 CFR 1910.178(q)(7)). Use a checklist made for that equipment where a rule applies.
  • Before opening guards or reaching into a machine, follow your lockout/tagout procedure.
  • How long to keep these records is up to your company policy unless a rule for that equipment says otherwise. File the sheet at the end of each month.
  • This template is provided as-is for reference. Worker Library is not liable for any loss arising from its use. Regulations change, so check the update date on this page.

Daily Equipment Inspection Checklist FAQ

What should a daily equipment inspection checklist include?

Most daily checklists cover the exterior and guards, how the machine sounds and runs, leaks and oil levels, the emergency stop and interlocks, wiring, and housekeeping around the machine. This template has 18 checks in those groups. Delete the ones that do not fit your machine and add any the manufacturer's manual lists.

Who should do the daily equipment inspection?

In most plants the operator who runs the machine does the daily check at the start of the shift, and a supervisor or maintenance lead reviews the sheet. Decide in advance who can stop the machine when a defect is found.

What do I do when I find a problem?

Mark X, decide whether the machine keeps running or stops, tell your supervisor, and write it in the defect record. Do not return the machine to service until someone has checked the repair.

We cannot keep up with daily checks. What helps?

Cut the list. Five checks done every day are worth more than ten that get skipped. Move slower-changing items, such as belt tension or filter condition, to a monthly preventive maintenance checklist.